ORCID

Madelyn Sloan Berry: https://orcid.org/0009-0001-2934-6860

Degree

Honors Bachelor of Science

Major(s)

Aerospace Engineering

Document Type

Immediate Open Access

Abstract

Composite materials are increasingly used in aerospace structures due to their high strength-to-weight ratio, but their susceptibility to interlaminar fatigue damage remains a critical concern, particularly under mode-II shear loading. This study investigates the fatigue behavior of stitched and unstitched quasi-isotropic carbon fiber composite specimens made of SAERTEX Class-75 non-crimp fabrics and Hexcel 1078-1 epoxy via vacuum assisted resin transfer molding. Global fatigue behavior was analyzed using displacement and crack length cycle relationships derived from compliance calibration methods (CCM), while local behavior was examined using digital image correlation (DIC). Unstitched specimens exhibited a single rapid crack growth associated with unstable propagation, whereas stitched specimens showed staggered crack growth due to crack bridging and arrestment caused by the through-thickness reinforcements. Paris law parameters for unstitched specimens were determined, providing baseline fatigue crack growth behavior. Digital image correlation analysis demonstrated improved crack tracking in stitched regions where CCM limitations were present. Results indicate that stitching modifies crack propagation behavior and improves fatigue damage tolerance in composite laminates.

Date Defended

4-23-2026

Funding Source

Federal Aviation Administration (Award Number G00003737)

Thesis Director

Han-Gyu Kim

Second Committee Member

Wayne Huberty

Third Committee Member

Matthew Peaple

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Digital Object Identifier (DOI)

https://doi.org/10.54718/HVCA2004